PP/HDPE Flat Wire Extrusion Line
Ideal for cement bags, fertilizer bags, rice bags, woven fabrics. HAOSEN integrates top Chinese factories – one-stop delivery, patent-verified, full after-sales backup.
| Metric | Value |
| Max. Output | 110-220 kg/h (depending on model) |
| Production Speed | 20-150 m/min |
| Waste Rate (Virgin) | ≤2% |
| Energy Saving | 25% (vs traditional machines) |
| Screw Diameter | Φ110~140mm |
| Die Width | 700~2000mm |
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Overview & Technical Specifications
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This flat wire extrusion line is designed for PP, HDPE, LDPE tape production – ideal for cement bags, fertilizer bags, rice bags, and industrial fabrics. The energy-saving motor and optimized screw design reduce power consumption by 25%. The high-strength screw and precision die ensure uniform tape thickness and stable operation, suitable for both virgin and recycled materials.
| Model | Max. Output (kg/h) | Main Motor (kw) | Screw Dia. (mm) | Die Width (mm) | Max. Speed (m/min) | Winding Heads |
| HSLS-Y2-G110-700 | 40-80 | 5.5 | 110 | 700 | 150 | 120 |
| HSLS-Y2-G110-1000 | 60-120 | 7.5 | 120 | 1000 | 150 | 180 |
| HSLS-Y2-G110-1200 | 70-140 | 7.5 | 120 | 1200 | 150 | 240 |
| HSLS-Y2-G110-1600 | 90-180 | 11 | 135 | 1600 | 150 | 320 |
| HSLS-Y2-G110-1800 | 100-200 | 11 | 135 | 1800 | 180 | 360 |
| HSLS-Y2-G110-2000 | 110-220 | 11 | 140 | 2000 | 150 | 420 |
Raw Materials: Virgin PP/HDPE/LDPE, with 10%-30% CaCO₃, or up to 100% recycled material (powder or pellets).
Key Advantages
02
Reliable Output: Production capacity up to 220kg/h, meeting mid-to-large scale orders.
Low Waste Rate: ≤2% waste rate for virgin material – reduces raw material cost.
Energy Saving: Optimized screw and motor design saves 25% energy compared to traditional machines.
Durable Components: Screw and barrel made of 38CrMoAlA alloy steel, nitrided (HV950+); reducer with hardened helical gears.
Multi-Material Compatible: Works with 100% recycled materials, powder or pellets – flexible and cost-effective.
Wide Die Width Range: 700-2000mm die width options – suitable for various bag sizes.
Technical Details & Components
03
| Extruder Screw & Barrel | 38CrMoAlA alloy steel, nitrided to HV950+, wear-resistant. |
| Reducer | Hardened helical gear reducer (20CrMnTi alloy steel) – low noise, high efficiency. |
| Heating System | Cast aluminum heating rings – durable and energy-efficient. |
| Die Head | Fine-polished and chrome-plated die – uniform tape thickness. |
| Large-Diameter Traction Roller | Chrome-plated, Φ420mm, NSK bearings, 10-year spindle warranty – ensures smooth and even tape stretching. |
| Winder | Cam-type winding mechanism – smooth, low wear, even coils. |
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Why HAOSEN?
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| After screening more than 30 extruder manufacturers, we ultimately selected this reliable supplier—one with clear patent rights and guaranteed after-sales service. | |
| You deal exclusively with HAOSEN—we handle the entire process, from extrusion and circular weaving to lamination, printing, and bag manufacturing. | |
| The entire production line is delivered in a single shipment—one inspection, one shipment. | |
| Installation, commissioning, and training will be handled by Chinese engineers—your team will be fully operational within 2 to 4 weeks. | |
| We maintain spare parts warehouses in India and Southeast Asia—common spare parts can be delivered within three days—and provide 24/7 remote support. | |
| From design to production—we offer a complete turnkey solution, or your money back. |
Success Stories & Trust
05
A customer in Indonesia purchased the flat wire extrusion line for cement bag production. HAOSEN coordinated factory selection and after-sales support. Production started within 3 months, waste rate below 2%, saving $10,000 per year in material cost.
-- Southeast Asia Cement Bag Plant
An African customer uses 100% recycled PP pellets to make fertilizer bags. HAOSEN recommended the flat wire extrusion line, which handles recycled material with stable output. The customer has ordered additional equipment.
-- African Woven Bag Factory
"HAOSEN helped us choose the right machine. The training was thorough – now our workers handle daily maintenance themselves." – Kenya customer
Certifications: ✅ CE Certified ✅ AAA Credit ✅ 50+ Partner Factories ✅ Export to 30+ Countries
Certifications: ✅ CE Certified ✅ AAA Credit ✅ 50+ Partner Factories ✅ Export to 30+ Countries
-- Customer Reviews
Solving Your Pain Points
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| Customer Pain Point | HAOSEN Solution |
| High waste rate | Waste ≤2% – over 30% lower than industry average. |
| High electricity cost | 25% energy saving – reduces long-term operating cost. |
| Machine not durable | Screw & barrel nitrided, reducer with hardened gears – long service life. |
| Concern about Chinese machine quality | Key components from reliable brands. Full line trial run before shipment. |
| Recycled material processing difficult | 100% recycled material capability – powder or pellets. |
| Workers untrained | Chinese engineers on-site training until your team operates independently. |
Applications
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| Industry | Typical Products | Raw Material |
| Cement | Cement bags, valve bags | Virgin PP + 10-20% CaCO₃ |
| Fertilizer/Chemical | Fertilizer bags, chemical bags | Virgin or recycled PP/HDPE |
| Grain | Rice bags, flour bags | Virgin PP, low-weight high-strength |
| Industrial Fabrics | Tarpaulin, shade net | HDPE |
| Jumbo Bags (small) | Small FIBC | PP/HDPE with recycled content |
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Tel: +86 186 3016 4521
Add: Hebei Shijiazhuang Changan Building 14c5, Donghai International Building, 228 Jianshe North St.