Dual PP/HDPE Flat Wire Extruder |1000kg/h, Waste≤1.5%, 30% Energy Saved
Ideal for cement, fertilizer, chemical, grain, jumbo bags & industrial fabrics. HAOSEN integrates top Chinese factories – one-stop delivery, patent-verified, full after-sales backup.
| Metric | Value |
| Max. Output | 1000 kg/h |
| Production Speed | 500 m/min |
| Waste Rate (Virgin) | ≤1.5% |
| Energy Saving | 30% |
| Screw Diameter | Φ120~150mm |
| Die Width | 1800~3000mm |
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Overview & Technical Specifications
01
This high-speed flat wire extrusion line is designed for PP, HDPE, LDPE tape production – ideal for woven bags (cement, fertilizer, rice) and jumbo bags. Energy-saving frequency-controlled winding system reduces power consumption by 30%. High-strength screw and precision die ensure uniform tape thickness and high tensile strength.
| Model | Maximum Extrusion Output (kg/h) | Main Motor Power (kw) | Screw Diameter (mm) | Die Length (mm) | Maximum Speed (m/min) | Number of Winding Heads |
| HSLS-Y1-G110-1800 | 550 | 160 | 120 | 1800 | 500 | 260 |
| HSLS-Y1-G110-2100 | 650 | 200 | 130 | 2100 | 500 | 380 |
| HSLS-Y1-G110-2600 | 800 | 250 | 140 | 2600 | 500 | 480 |
| HSLS-Y1-G110-3000 | 1000 | 280 | 150 | 3000 | 500 | 580 |
Raw Materials: Virgin PP/HDPE/LDPE, with 10%-30% CaCO₃, or up to 50% recycled material (for jumbo bag model).
Key Advantages
02
High Speed & Output: Up to 500m/min, 1000kg/h – meets mass production.
Ultra-Low Waste: ≤1.5% waste rate (industry avg 3-5%) – saves raw material cost.
30% Energy Saving: VFD winding + efficient motors – lowers electricity bill.
Premium Components: Siemens/Anhui motor, Guomao reducer, Schneider/Senlan PLC, NSK bearings, Airtac cylinders.
10-Year Spindle Warranty: Extra-thick main traction shaft – worry-free operation.
Multi-Material Compatible: Virgin, recycled, or CaCO₃ – cuts material cost.
Technical Details & Components
03
| Schneider PLC Cabinet | Schneider PLC Cabinet – millisecond response, speed sync, overpressure/overtemp protection. |
| Arch Film Lifter | Arch-type Film Lifter – multiple wipers + nitrile rubber roller (anti-static) – bubble-free, static-free film. |
| Heavy-Duty Base | Heavy-duty Frame – thick steel plate, stress-relieved, vibration-free at high speed. |
| 3-Folding Unit (Opt.) | Three-fold Device (Optional) – saves shipping and storage space. |
| Large Traction Roller | Large-diameter Traction Roller – Φ420mm, chrome-plated, NSK bearings, 10-year spindle warranty. |
| Multi-Station Weighing Mixer | Multi-station Weighing Mixer – precise control of recycled material ratio, consistent tape quality. |
Heavy-Duty Base
Multi-Station Weighing Mixer
Arch Film Lifter
3-Folding Unit
Large Traction Roller
Why HAOSEN?
04
| We screened 100+ extrusion machine factories to select this "hidden champion" – clean patents, verified after-sales. | |
| All you need to do is partner with HAOSEN—we will coordinate with 5 to 6 factories to handle extrusion, circular knitting, lamination, printing, and bag manufacturing. | |
| The whole production line is delivered at once. No need to check it at different places or look for parts that might be missing. | |
| We can provide Chinese engineers for installation, commissioning and training. Your team will be running independently within 2–4 weeks. | |
| Spare parts warehouses in India/SE Asia – common parts delivered in 3 days; 24/7 remote support. | |
| From drawing to production – full turnkey, or your money back. |
Success Stories & Trust
05
A Saudi customer purchased the HSLS-Y1-G110-2100 line for cement bag production. HAOSEN assisted with workshop layout and line commissioning. Production started in 4 months, waste rate only 1.2%, saving over $150,000 per year in raw material cost.
-- Saudi Cement Packaging Plant Project
An African customer uses 50% recycled material for jumbo bags, requiring high strength and low weight. HAOSEN recommended the HSLS-Y1-G110-3000 with multi-station weighing mixer. Tape strength met requirements, output reached 900kg/h. The customer has ordered a second line.
-- African FIBC Factory Project
"HAOSEN helped us choose the right factory. The machine is more stable than expected. Best of all, they sent engineers for 3 weeks of training – now our workers handle common issues themselves." – Nigeria customer
Certifications: ✅ CE Certified ✅ AAA Credit ✅ 50+ Partner Factories ✅ Export to 30+ Countries
Certifications: ✅ CE Certified ✅ AAA Credit ✅ 50+ Partner Factories ✅ Export to 30+ Countries
-- Customer Reviews
Solving Your Pain Points
06
| Customer Pain Point | HAOSEN Solution |
| High scrap rate causes huge raw material waste | Scrap rate ≤1.5% – more than 50% lower than industry average. Significant raw material cost savings every year. |
| High electricity cost eats into your profit. | Whole line saves 30% energy – big electricity cost reduction over long-term operation. |
| Machine not durable – frequent breakdowns and repairs. | 10-year warranty on main shaft, NSK bearings, Guomao reducer – durable and long-lasting. |
| Worried about the quality of Chinese machines. | Key components from top international/domestic brands. Full line test run for one week before shipment. |
| Humid climate makes raw material damp, causing yarn breakage. | Vent hole design at feed port removes moisture, prevents yarn breakage. |
| Workers are not skilled in operation. | Chinese engineers can be dispatched for on-site training – until your workers operate independently. |
Applications
07
| Industry | Typical Products | Raw Material |
| Cement | bags, valve bags | Virgin PP + 10-20% CaCO₃ |
| Fertilizer/Chemical | Fertilizer bags, chemical bags | Virgin or recycled PP/HDPE |
| Grain | Rice bags, flour bags | Virgin PP, low-weight high-strength |
| Jumbo Bags | 1-2 ton FIBC | PP/HDPE, up to 50% recycled |
| Industrial | Geotextile, shade net | HDPE |
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Add: Hebei Shijiazhuang Changan Building 14c5, Donghai International Building, 228 Jianshe North St.