PP Valve Bag Turnkey Solution —— From Zero to One, 100% Success

HAOSEN SINCE 2008 – Professional Integrator & Designer of Complete Bag Making Production Lines

With 18 years of industry expertise, we are rated as an AAA credit enterprise and our core machinery is CE certified. Unlike traditional manufacturers

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Contact person: Lily
Tel: +86 186 3016 4521

WhatsApp: +86 186 3016 4521

Email: sales@hosnmc.com
Add: Hebei Shijiazhuang Changan Building 14c5, Donghai International Building, 228 Jianshe North St.

English Metric	Value
Annual Capacity	60 million bags
Time to Production	4 months
Scrap Rate	<0.1%
Energy Saving	30%
Countries Served	30+

English Pain Point	Description
Coordinating 5-6 factories	Different suppliers for extrusion, loom, lamination, printing, bag making — hard to manage.
No experience in line planning	Workshop layout, electrical design, raw material formula — no clue.
Quality & patent risks	Fake specs, infringement risks, no after-sales support.
Untrained workers	Production stops once Chinese engineers leave. Long training, high turnover.
High investment pressure	Large upfront cost, worried about ROI.

Step	Process	Description	Key Data
1	Raw Material Formula	Optimize PP/master batch ratio based on bag weight & strength requirements.	8-12% material cost saving
2	High-Speed Extrusion	Flat yarn stretching, uniform fineness, high tensile strength.	650kg/h output, waste ≤1.5%
3	High-Speed Circular Loom	Tubular fabric weaving, smooth and hole-free surface.	92m/h, 30% energy saving
4	Double-Side Lamination	High peel strength, no powder leakage.	≥3N/30mm adhesion
5	Multi-Color Printing	CI flexo printing, precise registration, sharp patterns.	±0.15mm accuracy
6	Valve Bag Making	AI visual inspection, auto reject defective bags.	120-130 bags/min, scrap <0.1%
7	Shipping & Training	Complete line delivered together, on-site engineer training.	2-4 weeks to independent operation

Advantage	Description	Proof
Supply Chain Integration	One line integrates 5-6 factories — you deal only with us.	50+ partner factories, 100% line delivery
Patented Bag Machine	FK008-III valve bag machine with AI inspection, avoids 20+ foreign patents.	Scrap <0.1%, one‑click size change
Engineer On-Site	Chinese engineers for installation, commissioning, training — until your team works independently.	300+ local technicians trained
Full Plant Construction & Planning	Build your factory from the ground up — we have the capability. We provide steel structure workshop design, construction drawings, 3D renderings, and full on-site construction guidance. You focus on production, we handle the facility.	Ready-to-share case studies
100% Success Guarantee	From drawing to production — full turnkey.	300+ projects, zero failure

Commitment	Data	Customer Benefit
Faster Production	4 months to production	20-30% faster than industry average
Lower Material Cost	8-12% cost saving	Tens of thousands USD saved per year
Less Waste	Scrap rate <0.1%	Dramatically reduced raw material waste
Energy Saving	30% less energy consumption	Significantly lower electricity bill
Quick Independence	2-4 weeks training	No dependency on expat engineers
Worry-free After-sales	Parts in 3 days, 24/7 support	Minimized downtime risk

Metric	HAOSEN Line	Industry Average
Time to Production	4 months	5-6 months
Scrap Rate	<0.1%	0.5-1%
Material Cost	8-12% saving	No optimization