FIBC Jumbo Bag Production Line Turnkey Solution | Complete Version
2026-07-10
Hero Section – Value Proposition & Core Data
FIBC Jumbo Bag Production Line Turnkey Solution – From Pellet to Finished Bulk Bag, Fully Integrated
We integrate extrusion, circular loom, cutting, printing, sewing, and auxiliary equipment into one complete production line. From raw material formula to finished FIBC bags, we handle design, integration, installation, training, and after-sales. Complete turnkey – 100% success guaranteed.
| English Metric | Value |
| Annual Production Capacity | 1.5 – 5 million bags/year |
| Extrusion Output | Up to 750 kg/h |
| Bag Size Range | 900×900×1600mm – 2200×2200mm (customizable) |
| Bag Weight Range | 0.5 – 3 kg |
| Sewing Speed | Up to 2,500 stitches/min |
| Countries Served | 30+ |
| Years of Experience | 18+ Years |
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Customer Pain Points & Challenges – We Understand Your Struggles
Are you facing these challenges?
| English Pain Point | Description |
| Extrusion, circular loom, printing, sewing, auxiliary equipment – 5-6 different suppliers to manage. Hard to coordinate delivery and quality. | |
| Workshop layout, electrical design, raw material formula, steel structure workshop – no clue where to start. | |
| Fake specifications, patent infringement risks, unreliable after-sales support. | |
| Production stops once Chinese engineers leave. Long training time, high worker turnover. | |
| Large upfront capital investment, uncertain ROI, worried about project success. | |
| Weak seams, low tensile strength, poor print quality – leading to customer complaints and lost orders. |
HAOSEN solves all of these with one integrated FIBC production line. See how below.
Turnkey Solution Process – From Pellet to Finished FIBC Bag, 10 Steps
Customized to Your Capacity & Bag Specifications – Choose Your Configuration
HAOSEN FIBC production lines support bag sizes from 900×900mm to 2200×2200mm, bag weights from 0.5kg to 3kg, and output capacities from 200 to 5,000+ bags/day. Circular looms available in 6-shuttle, 8-shuttle, and 10-shuttle configurations. Sewing systems include single-needle, double-needle, pattern sewing, and overlock machines. Fully customizable to your market needs.
| Step | Process | Description | Key Data |
| 1 | Raw Material Mixing & Drying | PP granules + masterbatch + additives mixed and dried for optimal extrusion. | Capacity: 2 tons/batch |
| 2 | Flat Wire Extrusion | PP melted, extruded into flat film, slit into tapes, and stretched for high tensile strength. | Output: up to 750 kg/h, Speed: 360 m/min |
| 3 | Circular Weaving | Flat tapes woven into tubular fabric using high-speed circular loom. | 6/8/10 shuttles, Speed: 80-150 r/min |
| 4 | Fabric Lamination (Optional) | PP film laminated onto woven fabric for enhanced strength and moisture resistance. | Lamination width: up to 2600mm |
| 5 | Roll-to-Roll Printing | Multi-color flexo printing on rolled fabric before cutting. | 3-4 colors, Precision: ±0.5mm |
| 6 | FIBC Bag Cutting | Automatic cutting of tubular fabric into FIBC bag panels with ultrasonic folding. | Speed: 10-20 pcs/min, Accuracy: ±2mm |
| 7 | Belt Weaving & Cutting | High-speed weaving of lifting loops / slings, automatic cutting to length. | Belt speed: 80-125 m/h, Cutting: 30-60 pcs/min |
| 8 | Sewing & Assembly | Multi-station sewing – bottom, top, slings, and accessories. Single/double needle, pattern, and overlock machines. | Speed: up to 2,500 stitches/min |
| 9 | Quality Inspection | Tensile testing, seam strength testing, fabric permeability testing. | 100% quality control |
| 10 | Baling & Packing | Compressed baling for storage and container shipping. | Baling pressure: 70 tons |
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Application Fields – What Can FIBC Bags Do?
FIBC Jumbo Bags – Essential Packaging for Industries Worldwide
FIBC (Flexible Intermediate Bulk Containers), also known as jumbo bags, ton bags, or bulk bags, are the industry standard for transporting and storing dry bulk materials. HAOSEN's FIBC production line enables you to manufacture high-quality bags for a wide range of industries:
| Industry | Application | Typical Materials |
| Construction & Building Materials | Cement, sand, gravel, mortar, dry mix | Cement, silica sand, plaster, aggregates |
| Chemicals & Petrochemicals | Powders, granules, pellets for industrial use | Plastic resins, pigments, fertilizers, detergents |
| Agriculture & Food | Grains, seeds, feed, food ingredients | Wheat, corn, rice, soybeans, sugar, flour, animal feed |
| Mining & Minerals | Ores, concentrates, mineral powders | Iron ore, copper concentrate, bauxite, graphite |
| New Energy & Battery Materials | Lithium battery raw materials | Lithium carbonate, cobalt, graphite, cathode materials |
| Pharmaceuticals & Additives | High-purity powders, food/feed additives | APIs, food additives, feed additives |
| Recycling & Waste Management | Scrap materials, recyclables | Plastic scrap, metal scrap, industrial waste |
| Oil & Gas | Drilling materials, proppants | Bentonite, barite, frac sand |
Key Global Data (Supplement):
• Global FIBC bag annual production exceeds 900 million units.
• Single bag load capacity range: 0.5 – 2 tons.
• Safety factor: 5:1 (single use) to 6:1 (multiple use).
• Suitable for bulk transport of powder, granular, and lump materials.
From construction sites to food processing plants, from chemical factories to lithium battery production lines – FIBC bags are the backbone of modern bulk logistics. HAOSEN's turnkey production line empowers you to capture this growing market with reliable, high-quality manufacturing capabilities.
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Core Technical Advantages – Why HAOSEN's FIBC Line Is More Reliable
| Advantage | Description | Proof / Data |
| Complete Turnkey Integration | One integrated line covering extrusion, weaving, printing, cutting, sewing, and auxiliary equipment – single point of contact, no multi-supplier headaches. | 30+ countries served, 100% project success |
| High-Output Extrusion System | 120-135mm screw diameter, 33:1 L/D ratio, up to 750kg/h output. Energy-saving design with intelligent temperature control (±1°C accuracy). | Output: 750kg/h, Speed: 360m/min |
| Multi-Configuration Circular Looms | 6-shuttle, 8-shuttle, and 10-shuttle options. Servo-driven warp feeding, touchscreen control, energy-saving 50%+ compared to traditional looms. | Weaving width: up to 2700mm, Speed: 80-150 r/min |
| Integrated Cutting + Printing | One machine for cutting and 3-color printing. Automatic counting, stacking, and defective bag rejection. Saves labor – one operator only. | Speed: 10-20 pcs/min, Printing precision: ±0.5mm |
| Complete Sewing Solution | Single-needle, double-needle, pattern sewing (semi-hanging), overlock, and cross/bottom automatic sewing machines. 6x rotary shuttle for fewer bobbin changes. | Speed: up to 2,500 stitches/min, 6x shuttle capacity |
| Full Raw Material to Finished Product Support | Raw material formula guidance, workshop layout design, steel structure workshop planning, electrical cabinet design, on-site installation and training. | 300+ local technicians trained |
| Patented Technology & CE Certified | Multiple utility model patents, CE certification, AAA credit rating. No intellectual property disputes. | 18+ years, CE, AAA, multiple patents |
| 100% Success Guarantee | From drawing to production – full turnkey. 3rd party inspection accepted. On-site engineer until your team works independently. | Zero failure rate on completed projects |
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Value Commitment & Data – Numbers Don't Lie
Numbers Don't Lie —— Real Value We Deliver
| Commitment | Data | Customer Benefit |
| High Production Output | Up to 750kg/h extrusion, 360m/min line speed | Maximize production efficiency, lower per-unit cost |
| Multiple Bag Sizes | 900×900mm to 2200×2200mm, weight 0.5-3kg | One line serves multiple market segments |
| Flexible Circular Loom Options | 6, 8, or 10 shuttles available | Right-size your weaving capacity to demand |
| Energy Saving | 50%+ less energy than traditional looms | Dramatically reduce electricity costs |
| Labor Saving | One operator for cutting+printing; 50% less labor on looms | Reduce labor costs, improve profit margin |
| High Precision | Cutting ±2mm, Printing ±0.5mm | Consistent bag quality, fewer customer complaints |
| Quick Independence | 2-4 weeks on-site training | No dependency on expat engineers |
| Worry-free After-sales | 24/7 online support, engineers dispatched when needed | Minimized downtime, stable production |
Comparison with Industry Average
| Metric | HAOSEN Line | Industry Average |
| Extrusion Output | Up to 750 kg/h | 400-500kg/h |
| Line Speed | 360m/min | 250-300m/min |
| Circular Loom Options | 6, 8, 10 shuttles | 4, 6 shuttles only |
| Cutting Precision | ±2mm | ±5mm |
| Printing Precision | ±0.5mm | ±1mm |
| Energy Saving | 50%+ vs traditional | 20-30% |
| After-sales Support | 24/7 + on-site engineer | Limited online support |
Success Story – Real Project, Real Results
Case Study: Large-Scale FIBC Production Line – 5,000 Bags/Day
01. Customer Need:
An international packaging company required a complete FIBC production line with a target capacity of 5,000 bags per day, featuring 3-color printing and the flexibility to produce multiple bag sizes.
02. Challenges:
The customer faced limited local technical expertise and a tight project timeline. They needed a single supplier capable of delivering the entire production line – from extrusion to finished bags – with full turnkey support.
03. HAOSEN Solution:
Provided a complete turnkey production line, including:
• 135mm extrusion machine (750 kg/h output)
• 6-shuttle and 8-shuttle circular looms
• 4-color printing machine
• FIBC bag cutting machine
• Complete sewing system (20 twin-needle sewing machines + 20 overlock machines)
• Belt weaving machine & belt cutting machine
• Baling machine and auxiliary equipment (air compressor, water chiller, cooling tower)
In addition, HAOSEN delivered full workshop layout design, on-site installation, and a 4-week engineer training program.
04. Result:
The production line was commissioned and operating at full capacity within 90 days. The local team became fully independent after 4 weeks of training. Annual output exceeds 1.5 million FIBC bags.
05. Customer Says:
"HAOSEN delivered the entire line on time and on budget. The training was thorough – our team can now run the line without any external support." – Project Director, International Packaging Company
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Add: Hebei Shijiazhuang Changan Building 14c5, Donghai International Building, 228 Jianshe North St.