Fully Automatic Filling & Capping Machine
Ideal for stand-up spout pouches — beverages, jelly, juice, oil, water, cosmetics, and other liquids. HAOSEN integrates top Chinese factories — one-stop delivery, patent-verified, full after-sales backup.
| FCM Series | |
| Production Speed | 800 – 3,600 bags/hour (model dependent) |
| Bag Volume Range | 80ml – 500ml |
| Filling Accuracy | ±1% |
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Overview & Technical Specifications
01
This Fully Automatic Filling and Capping Machine is designed for stand-up spout pouches and eight-sided sealing bags. It is ideal for filling beverages, CC jelly, fruit juice, oil products, water, cleaning products, cosmetics, and other liquids or pastes. The machine integrates automatic bag feeding, vacuum extraction, filling, nitrogen/air flushing, lid delivery and cleaning, and servo-controlled capping — all in one compact system. With Siemens PLC control, servo electric cylinder pump, and 304 stainless steel construction, it delivers ±1% filling accuracy at speeds up to 3,600 bags/hour. The machine features online bag detection (no bag, no fill), individual filling head control, and torque-adjustable servo capping. Optional high-temperature filling up to 86°C is available. Food-grade 304 stainless steel construction ensures hygiene and durability.
| Parameter | Model A | Model B |
| Production Speed | 800 – 3,600 bags/hour | 2,000 – 2,500 bags/hour |
| Bag Volume Range | 80ml – 500ml | 100ml – 1,000ml |
| Filling Accuracy | ±1% | ±1% |
| Max Bag Size | 260×155×66mm (stand-up) | — |
| Power | 2.2KW | 1.5KW |
| Compressed Air | 7kg/cm², 0.35L/min | 0.5-0.75MPa, 0.6m³/min |
| Machine Dimension | 1380×1020×2000mm | 2500×1700×2000mm |
| Machine Weight | ~350kg | ~2,000kg |
| Power Supply | 220V single-phase | 380V 50HZ |
| Material | 304 stainless steel | 304 stainless steel |
| Control System | Siemens PLC + Servo Electric Cylinder Pump + Servo Capping System (torque adjustable via touch screen) | |
| Construction | 304 stainless steel frame (38×38×2 square tubes + 304# plates), food-grade contact surfaces | |
| Filling Pump | Strong injection pump (servo electric cylinder) — ideal for liquid, paste, sauce | |
| Process Flow | Automatic bag feeding → Vacuum extraction → Filling → Nitrogen/Air flushing → Lid delivery & cleaning → Servo capping → Output | |
| Optional | 86°C high-temperature filling, nitrogen generator (customer supplied), bag collection device | |
Applicable Materials: Beverages, CC jelly, fruit juice, oil, water, cleaning products, cosmetics, liquid detergents, sauces, pastes
Metric & Value
| FCM Series | |
| Bag Size (Max) | 260×155×66mm (stand-up) / 260×114×66mm (8-side seal) |
| Power | 1.5KW – 2.2KW |
| Machine Weight | 350kg – 2000kg (model dependent) |
| Machine Dimension | 1380×1020×2000mm / 2500×1700×2000mm |
Key Advantages
02
High-Speed Production — Up to 3,600 Bags/Hour
Significantly outperforms manual or semi-auto filling lines. Meet high-volume orders with consistent speed and quality. Models available for 800-3,600 bags/hour depending on your production needs.
±1% Filling Accuracy
Servo electric cylinder pump ensures precise filling volume every time. Minimizes product giveaway and ensures consistent package weight — reduces material waste and protects your profit margin.
Siemens PLC + Touch-Screen Control
Advanced Siemens programmable logic controller with intuitive interface — easy parameter adjustment (filling volume, speed, capping torque). Real-time fault diagnosis minimizes downtime. Multi-language support available.
Servo Capping with Adjustable Torque
Servo-driven capping system with torque adjustment via touch screen — ensures consistent, leak-proof caps without damaging spouts. Adapts to different cap types and materials.
304 Stainless Steel Food-Grade Construction
Full 304 stainless steel frame and all food-contact parts — meets international food hygiene standards. Bright, clean, corrosion-resistant, easy to sanitize. Ideal for food, beverage, and cosmetic applications.
Multi-Liquid Compatibility
Handles beverages, juices, oils, sauces, pastes, cleaning products, cosmetics, and more. With optional 86°C high-temperature filling, also suitable for hot-fill products.
Intelligent No-Bag, No-Fill Detection
Online bag detection system — automatically stops filling if no bag is present. Prevents product waste and machine jams. Saves material and reduces cleanup time.
Individual Filling Head Control
Each filling mechanism works independently — each head can vacuum and fill nitrogen/air separately. Ensures filling quality and yield even with different product characteristics.
Nitrogen/Air Flushing (Optional)
Built-in capability for nitrogen or clean air flushing before capping — extends shelf life for oxygen-sensitive products like juices, oils, and beverages.
CE Certified & Patent Protected
Full CE certification and multiple patents — no intellectual property disputes. 100% safe for import to your country.
Compact Design Saves Space
Compact footprint — fits in tight production areas without sacrificing performance. Model A: 1380×1020×2000mm — ideal for small to medium production lines.
Technical Details & Components
03
| Component | Description |
| Siemens PLC Controller | Advanced programmable logic controller ensures precise, stable, and intelligent operation. All parameters easily adjusted via touch screen. Real-time fault diagnosis minimizes downtime. |
| Servo Electric Cylinder Pump | Strong injection pump — ideal for liquid, paste, and sauce. Provides ±1% filling accuracy. Each filling mechanism works independently for consistent quality. |
| Servo Capping System | Torque/speed adjustable via touch screen. Ensures consistent, leak-proof caps without damaging spouts. Reduces leaks and cap damage significantly. |
| 304 Stainless Steel Structure | All food-contact parts are 304#. Sturdy, corrosion-resistant, easy to clean. Meets international food hygiene standards. |
| Online Bag Detection | Sensor prevents filling without a bag, avoiding waste and jams. Intelligent no-bag, no-fill detection saves material and reduces cleanup time. |
| Vacuum Extraction System | Automatic vacuum extraction before filling — removes air from bag, prepares for precise filling and nitrogen flushing. |
| Nitrogen/Air Flushing System | Optional built-in capability for nitrogen or clean air flushing before capping — extends shelf life for oxygen-sensitive products. |
| Lid Delivery & Cleaning System | Automated cap feeding, cleaning, and capping with precise torque control — ensures tight seals and minimizes leakage. |
| Individual Filling Head Control | Each filling mechanism works independently — each head can vacuum and fill nitrogen/air separately. Ensures filling quality and yield. |
b4 (30)
b3 (29)
b2 (31)
b1 (31)
b7 (18)
b6 (21)
b5 (29)
Why HAOSEN?
04
| We screened multiple filling machine suppliers to select this reliable partner — clean patents, verified after-sales, factory audited for quality. | |
| You deal only with HAOSEN. We coordinate filling machine, capping machine, and auxiliary equipment — single point of contact, no multi-vendor headache. | |
| Complete line delivered together — one inspection, one shipment. Save significant time and logistics costs. | |
| Chinese engineers available for installation, commissioning, and training — your team runs independently in 2-4 weeks. | |
| Spare parts warehouses in India/SE Asia — common parts in 3 days; 24/7 remote support. | |
| From design to production—we provide a complete turnkey solution, or your money back. We assume all the risk. |
Solving Your Pain Points
05
| Customer Pain Point | HAOSEN Solution |
| Pain Point 1: Manual filling is slow, inconsistent, and unhygienic | ✅ HAOSEN Solution: Fully automatic filling at up to 3,600 bags/hour — consistent volume, reduced labor, improved hygiene |
| Pain Point 2: Inaccurate fill volume leads to product giveaway and profit loss | ✅ HAOSEN Solution: ±1% filling accuracy with servo electric cylinder pump — precise every time, maximizes yield |
| Pain Point 3: Liquid leakage, cap sealing issues cause product returns | ✅ HAOSEN Solution: Servo capping with adjustable torque — consistent, leak-proof seals. Prevents customer complaints |
| Pain Point 4: Multiple liquid types require different machines | ✅ HAOSEN Solution: Handles beverages, juices, oils, sauces, pastes, cosmetics, cleaning products — one machine, multiple products |
| Pain Point 5: Oxygen causes product spoilage, short shelf life | ✅ HAOSEN Solution: Nitrogen/air flushing before capping — extends shelf life, preserves freshness |
| Pain Point 6: Hard to clean, risk of contamination | ✅ HAOSEN Solution: Full 304 stainless steel food-grade construction — easy to sanitize, meets international hygiene standards |
| Pain Point 7: Machine breakdowns cause costly downtime | ✅ HAOSEN Solution: Siemens PLC + servo drives — reliable components, real-time fault diagnosis, minimal downtime |
| Pain Point 8: No bag = product waste and mess | ✅ HAOSEN Solution: No-bag, no-fill detection — prevents spills, saves material, reduces cleanup |
| Pain Point 9: Workers can't operate complex machinery | ✅ HAOSEN Solution: Touch-screen interface with intuitive menu — local workers trained in 1-2 weeks. No programming skills required |
| Pain Point 10: High-temperature filling not supported | ✅ HAOSEN Solution: Optional 86°C high-temperature filling — suitable for hot-fill products |
| Pain Point 11: Patent infringement concerns | ✅ HAOSEN Solution: CE certified + multiple patents — we verify IP clearance before shipping |
| Pain Point 12: No after-sales support in my region | ✅ HAOSEN Solution: HAOSEN provides video guidance, 24/7 online support, and optional engineer dispatch — we stay with you |
Applications
06
| Industry | Typical Products | Bag Volume Range |
| Beverage | Fruit juice, tea drinks, energy drinks, coconut water | 80ml – 500ml |
| Dairy | Milk, yogurt drinks, liquid dairy, kefir | 80ml – 500ml |
| Food & Confectionery | Fruit jelly, pudding, honey, liquid seasonings | 80ml – 500ml |
| Oil & Sauce | Cooking oil, olive oil, soy sauce, ketchup, mayonnaise | 80ml – 500ml |
| Personal Care | Lotion, shampoo, shower gel, liquid soap | 80ml – 500ml |
| Household & Industrial | Cleaning products, detergent, lubricants | 80ml – 500ml |
{{item.score}} Stars
{{item.pre}}%
{{item.nickname ? (item.nickname.slice(0, 2) + '*****') : item.source === 1 ? 'mall buyer' : '--'}}
{{item.comment_time}}
Review in the {{item.country}}
{{itemAttr.params_key}}: {{itemAttr.params_value}}
Get in touch with us
Get Free Turnkey Proposal & Quotation
Fill the form below – HAOSEN engineer will reply within 24hUseful Links
Products
Contact Us
Tel: +86 186 3016 4521
Add: Hebei Shijiazhuang Changan Building 14c5, Donghai International Building, 228 Jianshe North St.