Full-Automatic High-Speed Smokeless Cutting-Sewing-Printing-Stacking Machine
HSQFYS800 four-in-one machine cuts, sews, prints and stacks woven composite bags at 60 pcs/min. With smokeless cutter, servo tracking and PLC control, it supports 1–5 color printing for 24/7 low-defect production.
| Metric | Value |
| HSQFYS800 | |
| Machine Functions | Cutting + Sewing + Printing + Stacking (4-in-1) |
| Smokeless Knife | Yes (bag mouth easy to open, no adhesion) |
| Front/Back Label Conversion | Free conversion |
| Electric Auto Feeding | Standard |
| Automatic Thread Break Alarm | Standard (auto stop) |
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Overview & Technical Specifications
01
This HSQFYS800 full-automatic high-speed smokeless cutting-sewing-printing-stacking machine integrates four key bag-making processes into a single production line. Key innovations include the smokeless knife device which ensures bag mouths are easy to open with no adhesion, color tracking servo control for precise bag length and delivery, and free conversion between front and back labels. Features include electric auto feeding, EPC manual correction (auto optional), PLC centralized control with touchscreen data setting/display/recording/storage/call, frequency conversion speed adjustment for synchronized cutting/sewing/printing speeds, auto ink system (optional), automatic counting/bag folding/fixed displacement, and sewing machine automatic thread break alarm with shutdown. HAOSEN sources this machine from China's top bag-making equipment factories, verified for patent clearance and after-sales capability.
Notes on Suitable Ingredient： Woven bags, laminated woven bags, paper-plastic laminated bags.
| Basic Information | |
| Model | HSQFYS800 |
| Cylinder Cloth Diameter | ≤ Φ1400 mm |
| Bag Width | ≤ 850 mm |
| Bag Length | 400 – 1350 mm |
| Cutting/Sewing/Printing Speed | 30 – 60 pcs/min |
| Sewing Stitch | 5 – 14 mm |
| Printing Colors (Optional) | 1 – 5 colors |
| Control System | |
| Control | PLC + Touchscreen |
| Bag Length Control | Color Mark Tracking + Servo Control |
| Function Systems | |
| Feeding | Electric auto feeding |
| Edge Control | Manual alignment (automatic available) |
| Cutting Type | Smokeless knife |
| Label Conversion | Seamless switching between front and back labels |
| Ink System | Automatic Ink Supply System (Optional) |
| Thread Break Alarm | Automatic break-in alarm and shutdown |
| Stacking | Automatic counting, bag rolling, and fixed-length feeding |
| Physical Parameters | |
| Power | 6 KW |
| Weight | 6.8 T |
| Dimensions | 11000 × 7000 × 1500 mm |
Key Advantages
02
Synchronized high speed: Cutting, sewing & printing run synchronously up to 60 pcs/min via frequency conversion, no jams for higher output.
Smokeless non-stick cutter: Clean, easy-open bag mouths, eliminate manual separation and lift filling efficiency by 30%–40%.
Servo color tracking: ±1mm precise length control, uniform bags and less material waste.
Instant label conversion: Switch front/back label printing without tool change or downtime.
Intelligent PLC touchscreen: One-click parameter storage & recall, halving setup time for repeat orders.
Optional auto ink system: Stable ink supply, consistent printing quality and less manual adjustment.
Thread-break auto stop: Shuts down instantly to avoid unstitched defective sacks.
Full automatic auxiliary units: Electric auto feeding + auto counting, folding & stacking to slash labor.
Low-failure all-electric structure: Supports round-the-clock continuous stable operation.
Optional 1–5 color printing: Finish branding logos/text in one single production pass.
Heavy-duty rigid frame: 6.8-ton stable body with 6KW power, no vibration under high speed.
Technical Details & Components
03
| Smokeless cutting unit | Adhesion-free cut, remove manual bag-opening procedure. |
| Color tracking servo system | Accurate feeding & length control within ±1mm tolerance. |
| Bidirectional label switching module | Fast shift between front and reverse label production. |
| PLC touch control system | Automatic roll loading to reduce operator fatigue. |
| Frequency synchronous speed module | Automatically match cutting, sewing and printing speed to prevent wrinkling. |
| Electric Auto Feeding System | Automatic roll loading to reduce operator fatigue. |
| EPC Edge Control (Manual/Auto Optional) | Straight fabric feeding for tidy cutting edges. |
| Optional automatic ink supply unit | Constant ink density for uniform printing effect. |
| Thread break alarm & shutdown device | Block defective unstitched bags effectively. |
| Automatic Counting, Bag Folding & Displacement | Neat finished bags ready for palletizing. |
| Full-electric control system | Stable operation and low maintenance for long-hour production. |
| Optional 1-5 Color Printing Unit | Integrate logo printing into one production line. |
| Heavy welded steel frame | Dimension 11000×7000×1500mm, anti-vibration high-speed running. |
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Why HAOSEN?
04
| We screened more than 20 bag-making machine factories and handpicked this trustworthy supplier — patents free of disputes, after-sales proven, on-site check completed. | |
| HAOSEN is your only interface. We manage extrusion, circular loom, lamination, printing, and bag making as one coordinated system — a single window into 5–6 factories. | |
| The complete line is shipped as one lot — one acceptance test, one cargo movement, one customs procedure. No need to track down any missing part. | |
| Our Chinese engineers cover installation, commissioning, and knowledge transfer. Your team achieves full autonomy in just 2–4 weeks. | |
| We keep spare parts hubs in India and Southeast Asia — regular components delivered within 72 hours; 24/7 remote troubleshooting included. | |
| From technical drawing to steady production — all-in-one turnkey promise, or your money sent back in full. |
Success Stories & Trust
05
A Vietnamese cement bag manufacturer had persistent problems with bag mouths sticking together after cutting. Workers spent 30% of their time manually opening bags before filling. HAOSEN installed HSQFYS800 with smokeless knife technology. "The smokeless knife changed everything. Bags open instantly, no sticking. Our filling line speed increased by 40%," said the factory manager. The color tracking servo ensures every bag is exactly the same length.
-- Southeast Asia Cement Bag Factory (Vietnam)
A Saudi customer needed to produce fertilizer bags with front/back different printing. Switching between front and back labels on their old machine took 2 hours. HAOSEN recommended HSQFYS800 with front/back label free conversion. Now switching takes 2 minutes. "The auto thread break alarm saved us from shipping 10,000 defective bags. It pays for itself," said the plant owner.
-- Middle East Fertilizer Bag Plant (Saudi Arabia)
"We were using separate machines for cutting, sewing, and printing. The biggest problem was bag mouths sticking together — our filling line rejected 5% of bags. HAOSEN's HSQFYS800 with smokeless knife solved that completely. The color tracking servo gives us perfect bag length every time. The auto thread break alarm stops the machine instantly when thread breaks — no more defective bags. Best machine we ever bought." — Indonesia customer, feed bag manufacturer
Certifications: ✅ CE Certified ✅ AAA Credit Enterprise ✅ 50+ Partner Factories ✅ Export to 30+ Countries
Certifications: ✅ CE Certified ✅ AAA Credit Enterprise ✅ 50+ Partner Factories ✅ Export to 30+ Countries
-- Customer Reviews
Solving Your Pain Points
06
| Customer Pain Point | HAOSEN Solution |
| Pain Point 1: Bag mouths stick together after cutting — hard to open, slows filling line, workers complain | ✅ HAOSEN Solution: Smokeless knife device — bag mouths easy to open, no adhesion, eliminates manual opening, speeds up filling |
| Pain Point 2: Inconsistent bag length — waste, poor quality, customer rejects | ✅ HAOSEN Solution: Color tracking servo control — precise bag length control, ±1mm accuracy, consistent bag sizes |
| Pain Point 3: Need to switch between front and back label printing — time-consuming, requires machine adjustment | ✅ HAOSEN Solution: Front/back label free conversion — instant switching, no tool change, no downtime |
| Pain Point 4: Cutting, sewing, printing speeds mismatched — jams, quality issues, production stops | ✅ HAOSEN Solution: Frequency conversion speed adjustment — all speeds synchronized automatically, smooth production |
| Pain Point 5: Sewing machine thread breaks but machine keeps running — produces bags without bottom stitching, customer complaints, returns | ✅ HAOSEN Solution: Automatic thread break alarm & shutdown — detects breaks instantly, stops machine, zero defective bags |
| Pain Point 6: Long setup time for repeat orders — lost production, high labor cost | ✅ HAOSEN Solution: PLC touchscreen with data storage & recall — one-button recall, 50% less setup time |
| Pain Point 7: Manual ink adjustment — inconsistent print quality, ink waste, operator attention required | ✅ HAOSEN Solution: Auto ink system (optional) — consistent ink supply, less waste, less operator attention |
| Pain Point 8: Manual roll loading — labor intensive, slow, operator fatigue | ✅ HAOSEN Solution: Electric auto feeding — automatic roll loading, reduces labor, increases uptime |
| Pain Point 9: Manual counting errors — wrong quantities shipped, customer disputes | ✅ HAOSEN Solution: Automatic counting, bag folding & displacement — 100% accurate count, bags neatly organized |
| Pain Point 10: Machine has frequent failures — downtime, lost production, high maintenance cost | ✅ HAOSEN Solution: Low failure rate design — all electric controlled, stable operation, designed for 24/7 production |
| Pain Point 11: Need branding on bags — requires separate printing machine, extra handling, more labor | ✅ HAOSEN Solution: Optional 1-5 color printing — integrate printing into same machine, one pass, no extra handling |
| Pain Point 12: Hard to find replacement parts locally — long downtime, lost production | ✅ HAOSEN Solution: HAOSEN parts warehouse in India/SE Asia — common parts in 3 days; 24/7 remote support |
Applications
07
| Industry | Typical Products | Key Benefits |
| Cement | Cement bags, valve bags | Smokeless knife for easy opening, color tracking for consistent length |
| Fertilizer | Fertilizer bags, chemical bags | Front/back label conversion, auto thread break alarm |
| Animal Feed | Feed bags, pet food bags | High speed 60 pcs/min, optional printing for branding |
| Food | Rice bags, flour bags, sugar bags | Clean cutting, optional 1-5 color printing |
| Building Materials | Mortar bags, plaster bags | Durable sewing with 5-14mm stitch range |
| Agriculture | Seed bags, grain bags | Automatic counting & folding for easy palletizing |
Machine Configurations:
| Configuration | Functions Included | Best For |
| Cut + Sew | Cutting + sewing only | Simple bags without printing |
| Cut + Sew + Print | Cutting + sewing + printing | Branded bags, basic needs |
| Full Configuration | All functions + auto ink + color printing | Premium bags, demanding quality requirements |
Need a different configuration or special size? Contact HAOSEN for custom solutions.
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